摘要:
The processing response of a 70% Si3N4 – 30% barium aluminum silicate (BAS) ceramic matrix composite was studied by pressureless sintering, at temperatures ranging from 1740°C, which is below the melting point of BAS, through 1950°C. The relationship between the processing parameters and the microstructural constituents, such as morphology and amount of β-Si3N4 whisker, and crystallization of the BAS matrix, was evaluated. The mechanical response of this array of microstructures was characterized for flexural strength, at test temperatures through 1300°C, as well as fracture behavior. The indentation method was employed to estimate the fracture resistance at room temperature. The composite that was sintered at 1920°C for 120 minutes with a fine microstructure consisting of β-Si3N4 whiskers about several microns in length had the flexural strength and critical fracture toughness averaging about 963 MPa and 5.5 MPa√m, respectively. The BAS glass ceramic was found as an effective liquid phase sintering aid to attain full densification and complete α to β-Si3Nu phase transformation in this material. The BAS matrix can be crystallized almost completely, which significantly benefits the high temperature strength of this composite. At 1300°C, the composite can hold a flexural strength of about 500 MPa. The improvement of fracture toughness was achieved by introducing some abnormally grown whiskers into the composites. The microstructure of the material appears to be more sensitive to the characteristics of Si3N 4 starting powders. It was found that the addition of coarse silicon nitride powder encourages the abnormal growth of β whiskers. These large whiskers have considerable contributions to the toughening of materials. Subsequently, the influence of sintering time on grain growth was considered for the various Si3N4 starting powder size distributions. In particular, the β-Si3N4 particles in starting powders are modeled as nuclei for the final microstructure.