关键词:
Directed energy deposition
Multi-material structures
Compositionally graded materials
Superalloys
摘要:
Varying material properties are required for components designed to withstand harsh environments with simultaneous thermal and mechanical loading. This has been traditionally achieved by using multiple materials fabricated by traditional processes, followed by permanent or non-permanent joining techniques to realize a full, multi-material and multi-functional component. A potential simpler approach to this is to develop multi-material structures fabricated using additive manufacturing (AM). Additionally, many existing structures in can also be simplified by incorporating multi-material and multi-functional structures. Laser directed energy deposition (laser-DED) AM technique is suitable for fabricating multi-material structures using powdered feedstock material with high material flexibility. However, the fabrication of multi-material structures requires careful investigation into the compatibility and behavior of the constituent material systems. This remains a crucial task for multimaterial deposition because there is relatively less knowledge available currently on the optimal multimaterial mixtures for achieving adequate structural integrity and mechanical performance. In this study, multi-material structures of stainless steel 420 (SS420) and Inconel 718 (IN718) alloys were studied. These alloys were chose due to their applications in gas turbine components such as shaft assemblies, exhaust components and in the energy industry for fabricating various high strength, corrosion resistant devices. The specific compositions of the multi-materials structures investigated were: 100% SS420, 100% IN718, 75% SS420 + 25% IN718, 50% SS420 + 50% IN718 and 75% IN718 + 25% SS420. These samples were characterized for their microstructural, phase, and mechanical properties in the as-fabricated condition and compared with conventionally fabricated alloys. Significant differences in the microstructure and properties were observed between the laser-DED fabricated 100% alloys and